11th International Conference on Sheet Metal
Proceedings of the 11th International Conference on Sheet Metal
The 7th International Conference on Sheet Metal took place April 5th - April 8th, 2005 in Erlangen. An impression of the covered topics can be gained from the table of content of the proceedings. If you would like to take a look at the abstracts, these and further information regarding that conference can be found here.
Table of Content
| Title | Author | Pages |
|---|---|---|
| Keynotes | ||
| Tube and Sheet Hydroforming-Advances in Material Modeling, Tooling and Process Simulation | T. Altan, H. Palaniswamy and Y. Aue-u-lan | 1 |
| FE Simulation of Sheet Metal Forming – State of the Art in Automotive Industry | H.-J. Haepp and M. Rohleder | 13 |
| Optical Measuring Technologies in Sheet Metal Processing | K. Galanulis | 19 |
| Asymmetric Incremental Sheet Forming | J. Jeswiet | 35 |
| Developments and Trends in Laser Welding of Sheet Metal | F. Vollertsen | 59 |
| Do Advanced Material Models Contribute to Accuracy in Industrial sheet Forming Simulations | 71 | |
| Flexibly Rolled Sheet Metal and Its Use in Sheet Metal Formin | R. Kopp, C. Wiedner and A. Meyer | 81 |
| Tribology in Sheet Metal Forming with Regard to Challenges in Lightweight Construction | P. Groche and T. Callies | 93 |
| Comparison of Material Behavior and Economic Effects of Cold and High Temperature Forming Technologies Applied to High Strength Steels | R. Neugebauer, A. Göschel, A. Sterzing, P. Kurka and M. Seifert | 101 |
| Manufacturing of High Strength Steel and Aluminum for a Mixed Material Body in White | M. Pfestorf | 109 |
| Joining | ||
| Use of Zinc-Alloys for Low Temperatrue Soldering of Zinc Coated Steels | J. Wilden, J. P. Bergmann, M. Dolles and S. Reich | 127 |
| Process Characteristics of Laser Brazing Aluminium Alloys | F. Klocke, A. Castell-Codesal and D. Donst | 135 |
| Joining of Steel Aluminium Hybrid Structures with Electron Beam on Atmosphere | F.-W. Bach, A. Beniyash, K. Lau and R. Versemann | 1431 |
| Non-Vacuum electron Beam Welding | U. Dilthey, A. Gumenyuk and H. Masny | 151 |
| The Effect of Pre-Straining on the Mechanical Behaviour of Self-Piercing Rivited Aluminium Alloy Sheets | L. Han, K. W. Young, R. Hewitt, A. Chrysanthou and J. M. O’Sullivan | 157 |
| Flux-Less Joining Technique of Aluminium with Zinc-Coated Steel Sheets by a Dual-Spot-Laser Beam | H. Laukant, C. Wallmann, M. Korte and U. Glatzel | 163 |
| High-Power Fibre Lasers – Application Potentials for Welding of Steel and Aluminium Sheet Material | C. Thomy, T. Seefeld and F. Vollertsen | 171 |
| Influence of Magnetic Fields on Dilution During Laser Welding of Aluminium | C. Thomy and F. Vollertsen | 179 |
| Investigations on Seam Quality in Laser Beam Welding of Contaminated Zinc Coated Sheets | A. Blankl and M. Geiger | 187 |
| Computing Welding Distortion: Comparison of Different Industrially Applicable Methods | D. Tikhomirov, B. Rietman, K. Kose and M. Makkink | 195 |
| Chances and Challanges in Joining by Forming with a Flat Counter Tool | R. Neugebauer, R. Mauermann and S. Dietrich | 203 |
| Use of Shell Elements for the FEM-Simulaiton of the Welding Process of Sheet Metal Parts | M. F. Zaeh, L. Papadakis, S. Roeren and T. Hornfeck | 209 |
| Distortion Minimization in Remote Welding of Steel | C. Thomy, M. Schilf, T. Seefeld, G. Sepold and F. Vollertsen | 217 |
| Mechanised Plasma-Powder-Arc-Welding (PPAW) of Aluminium Sheets | J. Wilden and J. P. Bergmann | 225 |
| Intelligent Manufacturing | ||
| Rapid Parametric Process Design Using FEM Analysis | M. Tisza, Z. Lukács and M. Tisza jr. | 235 |
| Trends and Developments in Intelligent Computer Aided Design of Progressive Dies | S. Kumar and R. Singh | 241 |
| Tolerance Analysis of Sheet Metal Assemblies with Focus on Non Rigid Geometry | R. Lustig, R. Hochmuth and H. Meerkamm | 249 |
| A New Approach for Optimization of Sheet Metal Components | A. Albers, H. Weiler, D. Emmrich and B. Lauber | 255 |
| The Integration of CAPP and Production Planning for Bent Sheet Metal Pars | C. Cattrysse, P. Collin, J. R. Duflou, T. H. M. Nguyen and D. Van Oudheusden | 263 |
| Problem Specific Design of Actuators for Micro Adjustment | H. Hagenah and T. Wurm | 271 |
| System for Design and Computation of Lightweight Structures Made of Bent Profiles | S. Chatti, U. Dirksen, M. Schikorra and M. Kleiner | 279 |
| A Framework for Automatic Tool Selection in Integrated CAPP for Sheet Metal Bending | T. H. M. Nguyen, J. R. Duflou and J.-P. Kruth | 287 |
| Intelligent Manufacturing by Enhanced Product Models | H. Bley, C. Zenner and M. Bossmann | 295 |
| Rapid Tooling by Laminated Object Manufacturing of Metal Foil | M. Prechtl, A. Otto and M. Geiger | 303 |
| Deep Drawing | ||
| Determination of Friction Coefficients for the FE-Analysis of Sheet Forming of Tailored Welded Blanks | M. Tolazzi and M. Merklein | 313 |
| Colsed-Loop-Control of the Material Flow in the Deep Drawing Process | B.-A. Behrens, J.-W. Yun and M. Milch | 321 |
| Numerical-Stochastic Modeling and Simulation of Deep Drawing Tinplate Rings | B. Barisic, T. Pepelnjak and K. Kuzman | 329 |
| The Development of Cold Forging Progressive Die Technology for the Case of Slim Type Spindle Motor | C.-W. Tai, H.-C. Tsai and S.-C. Tsai | 337 |
| Finite Element Analysis for Deep Drawing of Tailored Heat Treated Blanks | M. Kerausch, M. Merklein and D. Staud | 343 |
| Hydroforming | ||
| Hydromechanical Deep Drawing Simulations: Model Development and Process Parameters Investigation | E. Ceretti, C. Giardini, C. Contri and P. Bortot | 353 |
| Deformation Behaviour of Sheet Metals in Laser Assisted Hydroforming Processes | H. K. Tönshoff, J. Bunte, O. Meider and L. Engelbrecht | 361 |
| Improvement of Formability in Tube Hydroforming by Reduction of Friction with a High Viscous Fluid Flow | M. Geiger, P. Dal Bo and J. Hecht | 369 |
| Active Material Flow Control During High-Pressure Sheet Metal Forming | P. Groche and C. Metz | 377 |
| Die Surface Structures and Hydrostatic Pressure System for the Material Flow Control in High Pressure Sheet Metal Forming | R. Krux, W. Homberg, M. Kalveram, M. Trompeter, M. Kleiner and K. Weinert | 385 |
| Integrated Manufacturing by Hydroforming, Laser Welding and Cutting | O. Kreis, M. Celeghini and M. Merklein | 393 |
| 3D Ultrasonic Imaging for Sheet Metal Hydrofomring | H. Meier, H. Ermert, P. Knoll and O. Keitmann-Curdes | 401 |
| Incremental Forming | ||
| Non-Traditional Forming Limit Diagrams for Incremental Forming | J. Jeswiet, D. Young and M. Ham | 409 |
| Influence of an Incremental Deformation on Material Behaviour and Forming Limit of Aluminium Al99,5 and QT-Steel 42CrMo4 | L. W. Meyer, C. Gahlert and F. Hahn | 417 |
| Laserforming of 3D Features | J. R. Duflou, B. Callebaut and J.-P. Kruth | 425 |
| Non-Thermal Laser Stretch-Forming | H. Schulze Niehoff and F. Vollertsen | 433 |
| Force Measurements for Single Point Incremental Forming: An Experimental Study | 441 | |
| Forces in Single Point and Two Point Incremental Forming | J. Jeswiet, J. R. Duflou and A. Szekeres | 449 |
| Incremental Sheet Forming with an Industrial Robot – Forming Limits and Their Effect on Component Design | L. Lamminen | 457 |
| A New Robot-Based Sheet Metal Forming Process | H. Meier, O. Dewald and J. Zhang | 465 |
| The Design of an Incremental Sheet Forming Machine | J. M. Allwood, N. E. Houghton and K. P. Jackson | 471 |
| Sheet Thinning Prediction in Single Point Incremental Forming | G. Ambrogio, L. Filice, F. Gagliardi and F. Micari | 479 |
| Custom Manufacture of a Solar Cooker – A Case Study | J. Jeswiet, J. R. Duflou, A. Szekeres and P. Lefebvre | 487 |
| New Approach for Process Planning and Optimization in Sheet Metal Spinning | R. Göbel, M. Kleiner and N. Henkenjohann | 493 |
| Further Experimental Investigations and FEM Model Development in Sheet Incremental Forming | C. Giardini, E. Ceretti and A. Attanasio | 501 |
| Quantitative Validation of FEM Simulations for Incremental Sheet Forming Using Optical Deformation Measurement | M. Bambach, G. Hirt and J. Ames | 509 |
| Studies for the Development of a Simulation Basis for Numerically Controlled Driving of Sheet Metal | H. Hoffmann, R. Hautmann and R. Petry | 517 |
| Finite Element Modeling of Incremental Forming of Aluminum Sheets | S. He, A. van Bael, P. van Houtte, A. Szekeres, J. R. Duflou, C. Henrard and A. M. Habraken | 525 |
| Comparison of FEM Simulations for the Incremental Forming Process | C. Henrard, A. M. Habraken, A. Szekeres, J. R. Duflou, S. He, A. van Bael and P. van Houtte | 533 |
| Surface | ||
| 3D-Characterisation of Sheet Metal and Roller Surfaces by Means of Confocal Microscopy | M. Meiler and H. Jaschke | 543 |
| Lubrication of Aluminium Sheet Metal within the Automotive Industry | M. Meiler and H. Jaschke | 551 |
| Surface Inspection System for Large Sheet Metal Parts | B. Denkena, F. Berg and W. Acker | 559 |
| Tribological Investigations on Coated Steel Sheets Using the Dry Film Lubricant Drylube E1 | M. Tolazzi, M. Meiler and M. Merklein | 565 |
| Measuring and Quantifying the Surface-Roughness Anisotropy of Modeled and Industrially Produced Surfaces | C. M. Wichern and W. Rasp | 573 |
| Friction Stir Welding | ||
| Thermal Characterization of Friction Stir Welded Butt Joints | S. Beccari, L. D’Acquisto, L. Fratini and C. Salamone | 583 |
| Microstructural Changes Determining Joint Strength in Friction Stir Welding of Aluminium Alloys | A Barcellona, G. Buffa, D. Contorno, L. Fratini and D. Palmeri | 591 |
| Statistical Investigations on Friction Stir Welded Aluminum Tailored Blanks for a Robust Process Window | A. Giera, M. Merklein and M. Geiger | 599 |
| Friction Stir Welding of Light Weight Sandwich Materials | S. Dörfler and A. Otto | 607 |
| Simulation | ||
| The Significance of Experiment in the Finite Element Analysis of a Pulley Forming Process | X. Liu, M. Daniels and B. Shirvani | 615 |
| Buckling Texturing Technology for Increase in Stability of Thin Sheet Metal Structures – Simulation and Application | A. W. Behrens and J. Ellert | 623 |
| Metal Flow and Die Filling in Coining of Micro Structures with and without Flash | M. Thome, G. Hirt and B. Rattay | 631 |
| Transient Simulation of Electromagnetic Forming of Aluminium Tubes | C. Karch and K. Roll | 639 |
| Material | ||
| A Study of the Effect of Process Variables on the Stamp Forming of Rectangular Cups Using Fibre-Metal Laminate Systems | L. Mosse, W. Cantwell, M. J. Cardew-Hall, P. Compston and S. Kalyanasundaram | 649 |
| Novel Concept of Experimental Setup for Characterisation of Plastic Yielding of Sheet Metal at Elevated Temperatures | M. Geiger, G. van der Heyd, M. Merklein and W. Hußnätter | 657 |
| High Quality Magnesium Sheets for Automotive Applications | F.-W. Bach, M. Rodman and A. Rossberg | 665 |
| Solution Heat Treatment and Cold Die Quenching in Forming AA 6xxx Sheet Components: Feasibility Study | R. P. Garrett, J. Lin and T. A. Dean | 673 |
| Thermal Imaging Analysis of Stimulated Heat Diffusion in Sheet Metal for Non-Destructive Metrology and Testing | B. Spellenberg, J. Zettner, T. Hierl, M. Haller and T. Lenzi | 681 |
| Experimental and Numerical Investigation of the Formability of Laser Welded Patchwork Blanks | K. Lamprecht and M. Geiger | 689 |
| Analyses of the Forming Limit Diagram in Digital Environment | T. Pepelnjak, A. Petek and K. Kuzman | 697 |
| Size-Effects in Micro-Metal Sheet Forming of Unalloyed Copper and Brass | M. C. Tsai, Y. A. Chen, C. F. Wu and F. K. Chen | 705 |
| Bending | ||
| Finite Element Analysis of Plate Bending Problems Using Transition Plate Elements | B. Kanber and O. Y. Bozkurt | 713 |
| Springback Analysis of Sheet Metals Regarding Material Hardening | . Schikorra, R. Govindarajan, A. Brosius and M. Kleiner | 721 |
| Enhanced Semi-Analytical Process Simulation of Air Bending | N. Ridane, D. Jaksic, M. Kleiner and B. Heller | 729 |
| Experimental and Numerical Study of Intense Shear Banding for Al-Alloy under Uniaxial Tension | X. Duan, M. Jain, M. Bruhis and D. S. Wilkinson | 737 |
| FE Simulation of Laser Assisted Bending | M. Pitz and M. Merklein | 745 |
| Optimisation of springback Predicted by Experimental and Numerical Approach by Using Response Surface Methodology | R. Bahloul, P. Dal Santo, A. Mkaddem and A. Potiron | 753 |
| Warm Forming | ||
| A Global Approach fo the Finite Element Simulation of Hot Stamping | P. Hein | 763 |
| Magnesium Sheet Metal Forming Considering Its Specific Yield Behavior | M. Redecker, K. Roll and S. Häußinger | 771 |
| Determination of Mechanical Properties for the Hydroforming of Magnesium Sheets at Elevated Temperature | J. Hecht, S. Pinto and M. Geiger | 779 |
| Modelling and Analysis of Integrated Hotforming and Quenching Processes | D. Lorenz and K. Roll | 787 |
| Basic Investigations on the Hot Stamping Steel 22MnB5 | M. Geiger, M. Merklein and C. Hoff | 795 |
| Cutting | ||
| Effective Stripper-Holding on High Speed Precision Blanking of Electronic Machine Parts | F. Sekine | 805 |
| Methods for Monitoring of Laser Cutting by Means of Acoustic and Photodiode Sensors | J. De Keuster, J. R. Duflou and J.-P. Kruth | 809 |
| Advanced Cutting Technology in Process Chains for High Strenth Steels | R. Neugebauer, V. Kräusel and H. Bräunlich | 817 |
| An Automatic Cost Calculation System for 3-D Laser Cutting Based on Characteristic Numbers | M. Masur, F. Liébana and U. Stute | 825 |
A limited number of prints may be purchased at 40,00 € plus shipping and handling. Your contact in case of interest:
PD Dr.-Ing. Dipl.-Inf. Hinnerk Hagenah
Institute for Manufacturing Technology
Egerlandstraße 13
D-91058 Erlangen
Telephone: +49 (0) 91 31 / 85 2 08 38
Telefax: +49 (0) 91 31 / 85 2 71 41
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